Circuit Assembly manufactures Custom Cable Assemblies at our USA Facility located in Irvine, California, and our facilities abroad.
For over 50 years, we have excelled at fast-turn and short-run assemblies for a variety of interconnect needs.
We’re trusted by the top brands to provide custom cable solutions for electronic devices, industrial machinery, transportation, and much more.
The Advantages of Partnering with an Expert Custom Cable Assembly Manufacturer
Circuit Assembly excels in crafting bespoke cable assemblies tailored to meet any specific configuration or demand you might have. Our offerings go beyond simple assembly; we provide holistic solutions encompassing cable design, engineering support, thorough manufacturing, and comprehensive quality standards.
At the forefront of technological advancements, our state-of-the-art automation systems facilitate the delivery of meticulously pre-assembled cutting, multi-stripping, and complex hand assembly. Our expertise and technology surpass the stringent requirements for custom cable assemblies, ensuring products are built to your exact specifications and required custom cable considerations.
Our dedication to fulfilling customer needs is steadfast, and we are proud to be recognized as the most proficient and effective source for cable assemblies, ready to accommodate any project requirement you have in mind.
Tailored Solutions to Meet Your Exact Needs
Whether you have a legacy requirement that needs a cable assembly not in production anymore (EOL) or an entirely new custom cable assembly for your application, partnering with a trusted cable assembly manufacturer is going to ensure you get the value and quality your assembly project demands.
In the realm of custom cable assemblies, selecting a partner with a proven track record is not just beneficial—it’s essential. Whether you’re dealing with end-of-life (EOL) cable assemblies no longer in production or embarking on the creation of a bespoke cable assembly for your specific application, the choice of a reputable cable assembly manufacturer is critical. This decision ensures the value and quality your project necessitates are met with precision.
From Prototype to Large-Scale Production
Our capabilities span from providing samples, prototypes, and small-batch production to managing full-scale volume manufacturing. This comprehensive range ensures that all your project phases, from conceptualization to mass production, are covered with the highest efficiency and quality.
Unmatched Flexibility in Design and Manufacturing
Our dual manufacturing facilities, strategically located in the U.S. and China, grant unparalleled flexibility in our manufacturing processes. This unique setup allows us to swiftly adapt to the evolving needs of your applications, delivering the perfect cable solution tailored to the dynamic demands of your projects.
Uncompromising Quality Assurance
We uphold a stringent level of accountability from our leadership to the production floor, implementing multi-stage testing to ensure superior quality cable assemblies. Our commitment to excellence in quality assurance sets a new industry standard, guaranteeing that your projects are supported by the best in the field.
- What industries do you serve with your cable assemblies?
- We cater to medical, communications, machine, aerospace, transportation, and more, providing custom solutions tailored to each sector’s unique needs.
- Can you provide custom solutions for complex projects?
- Yes, our engineering team specializes in designing and manufacturing cable assemblies that meet specific project requirements, no matter the complexity.
- What quality control measures do you employ?
- We adhere to IPC/WHMA-A-620 standards, conducting both physical and electrical tests to ensure each assembly meets our high-quality benchmarks.
- How do you ensure your cable assemblies meet industry standards?
- Through rigorous testing, certification, and a commitment to continuous improvement in our manufacturing processes.
- Can you accommodate rapid production needs?
- Our flexible manufacturing capabilities allow us to meet tight deadlines while maintaining quality, thanks to efficient processes and skilled personnel.
Customizable Cable Features
- CONDUCTOR SIZES
- CONDUCTOR COLORS
- STRANDING SIZES
- CONDUCTOR INSULATION
- WRAPS AND SHIELDS
- JACKET MATERIALS
- CABLE TYPES
read: designing your custom cable assembly
Custom Solution Case Studies
What Are Cable Assemblies?
Cable assemblies are essential components in various electronic and electrical systems, designed to connect different devices or parts within a system efficiently. Read the Cable Assembly FAQ